pneumatic
Pressure Relief Valve
Often called a safety valve, the HydridOX Automation LLP’s Pressure Relief Valve is designed to prevent overpressure in systems by automatically releasing excess pressure to prevent potential damage.
This precision- and reliability-engineered valve ensures the longevity and safety of equipment and processes by maintaining pressure within reasonable bounds. Because it provides reliable performance and enhanced safety, our Pressure Relief Valve is ideal for a variety of industrial applications.
Technical Specifications
| VALVE SIZE | 1″ to 4″ (25MM – 100MM) |
| PRESSURE RATING | 150#, 300# |
| END CONNECTION | Flanged, Screwed, and TC end |
| MATERIAL | ASTM A216 Gr WCB, A351 CF8 (SS304), A351 CF3 (SS 304L), A351 CF8M (SS 316), A351 CF3M (SS 316L), and as per special specifications. |
Construction and Build
| Component | Details |
|---|---|
| BODY | Made from durable materials like stainless steel or brass, designed to withstand high pressures and extreme temperatures. |
| PRESSURE SET MECHANISM | Includes a spring and adjustment screw to set the valve’s pressure threshold. |
| DISC OR POPPET | Precision-machined from robust materials, moves to release excess pressure. |
| ACTUATOR | Pneumatic actuators (diaphragm or piston type) convert air pressure into valve movement. |
| PILOT CONTROL | Regulates pneumatic pressure to the actuator for precise operation. |
| MANUAL OVERRIDE | Allows manual control if the pneumatic system fails, typically via a handwheel or lever. |
| SEALS AND GASKETS | High-quality elastomers or PTFE for leak-proof performance. |
| MOUNTING AND CONNECTIONS | Standard flanges or threaded connections for easy installation. |
Product Features
Precise Pressure Regulation: Accurate and dependable pressure management is ensured by the HybridOX Automation LLP’s design, which allows it to open and close at predetermined pressure levels. The accuracy of the valve guarantees that pressure stays within acceptable operating bounds.
Robust Construction: The valve is constructed to handle high pressures, corrosive conditions, and extreme temperatures. It is made from high-quality materials like stainless steel, brass, or alloy alloys. Its longevity guarantees minimum maintenance and long-term performance.
Automatic Operation: Equipped with an automatic mechanism that snaps to action when the system pressure rises above the predetermined level. This automated process aids in preserving system integrity and preventing equipment damage.
Adjustable Set Pressure: This feature makes it simple to modify the pressure set point in order to satisfy certain system needs. Flexibility for a range of applications and operating requirements is offered by this feature.
Dependable Sealing: The valve’s PTFE or elastomer seat materials and premium seals guarantee a tight seal that averts leaks and provides precise pressure control.
High Flow Capacity: Engineered to manage high gas or liquid flow rates, this valve effectively relieves pressure and guarantees seamless system operation even in situations of high demand.
Compact Design: The valve offers strong performance and dependability yet being lightweight and compact enough to be installed in tight locations.
Compliance and Certification: Adheres to safety and performance certifications and industry standards, guaranteeing adherence to legal requirements and industry best practices.
Unique Selling Points (USP)
The HybridOX Automation LLP’s Pressure Relief Valve is unique due to its precise pressure regulation, robust design, and automated operation. Its ability to control high flow rates and provide adjustable set pressure makes it a versatile choice for a variety of industrial applications. The valve’s usefulness in challenging circumstances is further enhanced by its small size and reliable sealing.
HybridOX Automation LLP is committed to manufacturing and supplying high-end pressure relief valves, combining state-of-the-art engineering with exquisite craftsmanship to meet the diverse needs of multinational corporations.
Product Application
- Chemical Processing
- Oil and Gas Industry
- Water and Wastewater Treatment
- Power Generation
- HVAC Systems
FAQs
A safety valve, also known as a pressure relief valve, is an essential component meant to prevent pressurized systems from going above safe pressure limits. It automatically releases excess pressure to shield equipment from possible harm or malfunction.
The valve works by keeping an eye on the system’s pressure. The valve opens to release excess pressure when the pressure reaches a predetermined level and closes when the pressure returns to a safe level. By taking this measure, overpressure scenarios that might lead to system failure are avoided.
Pressure relief valves are typically constructed from materials such as:
- Stainless Steel: For corrosion resistance and strength in demanding applications.
- Brass: For durability and cost-effectiveness in less severe environments.
- Carbon Steel: For high-strength applications and economic advantages.
- Alloys: Specialized materials for extreme temperatures and pressures.
Consider the following factors:
- Pressure Rating: Ensure the valve can handle the maximum pressure of your system.
- Material Compatibility: Choose materials that are compatible with the fluids or gases being regulated.
- Setpoint Adjustment: Ensure the valve allows for accurate setting of the pressure relief point.
- Size and Flow Capacity: Match the valve size to your system’s flow requirements.
5. What maintenance is required for a pressure relief valve?
Typical upkeep consists of:
Inspection: Continually check for wear, leaks, and appropriate functioning.
Testing: Make sure the valve opens at the right pressure by testing it on a regular basis.
Clear out any buildup or debris that might have an impact on the functionality of the valve.
Correction: Verify that the setpoint has been appropriately modified, and recalculate if required.
Yes, but only if you use a valve made to withstand high temperatures. Make that the valve’s construction and materials are appropriate for the temperature range in which it will be used.
In contrast to alternative safety mechanisms, a pressure release valve provides:
Automatic Pressure Regulation: Releases excess pressure automatically and without the need for human input.
Broad Application: Adaptable to a variety of gases and fluids in a range of industries.
Quick Response: Provides a prompt release of excess pressure to guard against harm to the system.
One of the top producers and exporters of premium pressure relief valves is HybridOX Automation LLP Contact us right now for dependable and efficient safety solutions that are customized to meet your needs.