pneumatic
Pneumatic Ball Valve
HybridOX Automation LLP’s Pneumatic Ball Valve is a high-performance valve made for dependable and effective fluid control. Quick and accurate flow regulation is provided by this valve, which has a spherical ball with a center hole.
It offers reliable performance and durability for a variety of industrial applications by utilizing pneumatic actuation.
The HybridOX Automation LLP’s Pneumatic Ball Valve is designed for tight sealing and high-speed switching, ensuring peak performance even under harsh conditions.
Technical Specifications
| DESIGN | ASME B16.34 |
| VALVE SIZE | 15 to 450 mm (½” to 18″) |
| RATING | 150 to 2500 ANSI |
| END CONNECTION | Flanged, Screwed, Buttweld, Socket Weld |
| MATERIAL | Carbon steel, Stainless steel, Monel, Duplex, Alloy 20, Hastelloy B/C, Aluminium Bronze, PFA Lined, etc. |
| BONNET | Standard from -20°C to 250°C, Normalizing between 250°C to 500°C, Extended Bellow Sealed |
| TRIM FORMS | Top guided, Contoured, Splined, Micro flow, V-Ported (Balanced / Unbalanced), Low Noise (Up to four Stage Pressure Reduction, Balanced / Unbalanced) |
| FLOW CHARACTERISTICS | Equal Percentage, Linear, and Quick Opening |
| SEAT LEAKAGE | Class III, IV, V, & VI (FCI-70.2) Standard Leakage Rates Metal to Metal Seating: Class IV (less than 0.01% of rated CV) Metal to Soft Seating: Class VI (Bubble tight, < zero leakage) |
| GLAND PACKING | Grafoil or PTFE Chevron |
| ACTUATOR | Diaphragm, Piston, or Electrical, Direct / Reverse Acting |
Construction and Build
| Component | Details |
|---|---|
| BODY | Durable materials (stainless steel, carbon steel), globe-shaped for efficient flow control. |
| TRIM ASSEMBLY |
Valve Seat: Precision-machined for tight sealing. Plug: Adjustable for smooth flow control. Stem: Connects plug to actuator for precise adjustments. |
| ACTUATOR | Pneumatic diaphragm or piston type, made from robust materials for reliable operation. |
| POSITIONER | Ensures accurate valve position based on control signals. |
| MANUAL OVERRIDE | Allows manual adjustment if pneumatic power fails. |
| SEALS AND GASKETS | High-quality elastomers or PTFE for leak-proof performance. |
| MOUNTING FLANGES | Standard sizes for easy integration. |
Product Features
Unique Selling Points (USP)
Fast Operation: The HybridOX Automation LLP. Pneumatic Ball Valve’s rapid opening and shutting is designed to minimize system downtime while offering effective flow management. It can be quickly switched from fully open to totally closed thanks to its design.
Robust Construction: Made from premium materials like carbon steel, stainless steel, or unique alloys, the valve can survive harsh conditions including high temperatures and corrosive environments. Long-term dependability and less maintenance are ensured by its durability.
Precise Flow Control: The valve has a spherical ball with a hole that has been accurately cut, allowing for precise and seamless flow control. Minimal pressure drops and efficient shut-off capabilities are guaranteed by the design.
Pneumatic Actuation: For dependable and potent operation, use pneumatic actuators, such as diaphragm or piston types. Pneumatic actuation provides accurate control and ease of handling high-cycle tasks.
Improved Sealing Performance: To guarantee leak-proof operation and maintain tight shut-off even under high-pressure circumstances, the HybridOX Automation LLP’s ball valve integrates cutting-edge sealing technologies, such as PTFE or elastomeric seats.
User-Friendly Design: The valve’s optional position indications and simple control mechanism make it easy to operate and monitor. There are alternatives for manual override in case of emergencies or maintenance.
The HybridOX Automation LLP Pneumatic Ball Valve is unique due to its accurate flow control, robust construction, and speedy operation. Its spherical design ensures efficient flow management with little pressure loss, and its pneumatic actuation provides consistent performance in demanding applications. Its enhanced sealing capabilities and user-friendly features make it a reliable and flexible choice for a variety of industrial applications.
This excellent pneumatic ball valve, which combines state-of-the-art engineering and exquisite craftsmanship to meet a variety of industry demands, is proudly produced and distributed by HybridOX Automation LLP.
Product Application
- Chemical Processing
- Oil and Gas Industry
- Water and Wastewater Treatment
- Power Generation
- HVAC Systems
FAQs
One kind of valve that is controlled by a pneumatic actuator is a pneumatic ball valve. A spherical ball with a hole in the center is used to regulate the flow of gas or liquid. To fully open, partially open, or close the valve, the ball’s position is adjusted by the pneumatic actuator.
The valve rotates the ball inside the valve body through the use of a pneumatic actuator. The actuator controls the flow of the fluid or gas by turning the ball to align or misalign the flow path with the valve openings when air pressure is applied.
Typically, pneumatic ball valves are made of the following materials:
Stainless steel: Due to its exceptional strength and resistance to corrosion.
Brass: For affordability and robustness.
PVC: For uses requiring resistance to chemicals and light weightiness.
Carbon steel: For applications requiring high strength and cost efficiency.
Take into account the following elements:
Verify that the valve can withstand the operating conditions of your system by looking at its pressure and temperature ratings.
Size and Flow Capacity: Align the valve size with the flow requirements of your system.
Compatibility of Materials: Select materials that work well with the gases or fluids under control.
Actuator Type: Pick an actuator that is appropriate for your control requirements and works with your
Typical upkeep consists of:
Inspection: Continually check for wear, leaks, and appropriate functioning.
Cleaning: Clear the actuator and valve of any buildup or debris.
Lubrication: When necessary, lubricate the actuator and its moving parts.
Calibration: Verify that the valve functions as intended in accordance with the system requirements.
Yes, but only if you choose an actuator and valve suited for high temperatures. Make that the valve’s materials are appropriate for the temperature range in which it will be utilized.
A pneumatic ball valve, in contrast to other valves, provides:
Faster Operation: Open and close quickly while using less air pressure.
Dependable Sealing: Offers low leakage and tight sealing.
Automation Ease: For effective control, connects with automated systems with ease.
Simplicity: Compared to intricate control valves, there are fewer moving parts and an easier way to operate.
One of the top producers and exporters of premium pneumatic ball valves is HybridOX Automation LLP, Contact us now for dependable and effective valve solutions that are customized to meet your needs.